Ceramic Abrasive Tools

Ceramic grinding media processing effect is good
The processing effect of the abrasive media is actually very good at first, but with the increase in the operating time of the equipment, the processing effect becomes worse.
And ceramic abrasives are always able to maintain a better processing effect in this regard, because this material can be layered, regular shedding, so that the whole abrasive has been kept in a relatively sharp state, so as to achieve a better grinding effect.

Ceramic abrasives can be used for a long time
Although ceramic abrasives come off regularly and regularly, the ceramic abrasives themselves can actually last for a long time. Due to its regular shedding at large intervals, a ceramic abrasive grain can be used for a long time, and therefore can be used as a whole. Longer time.

Ceramic abrasive loss is small
The loss of ceramic abrasives is actually smaller, because it is harder, but the surface is smoother and more elastic, so while maintaining a higher grinding effect, its own loss is also smaller. Therefore, although the purchase cost will be a little higher, the overall cost performance is much better than other grinding media.

Ceramic abrasives have good corrosion resistance
The corrosion resistance of ceramics is actually better, so ceramic abrasives have good corrosion resistance, so they can be used for grinding some corrosive materials. There will not be much effect on the material itself and the abrasive grains.

How to prevent the problem of colored ceramic abrasive grains
Color ceramic abrasive grain in the production process does not allow air bubbles. If there is a bubble problem, it means that the production is not in place, so how should we solve the bubble problem? This
is what we all need to do.
● Color ceramic abrasive grains should be preserved accordingly during transportation and storage, and the water content of pigments, fillers and solvents used should be strictly controlled. In the primer formula
Avoid the use of soluble fillers as much as possible, and when using solvents, coordinate their volatilization balance to prevent too much solvent residue. In high humidity environments, use a low permeability binder.
● From the color ceramic abrasive granule project
● Start with every aspect and detail of the construction of the colored ceramic abrasive granule project. Prevent severe weather conditions such as high temperatures and humidity during construction, and the construction surface temperature phase
temperature is not higher than 85%. Before construction, if the ceramic abrasive coating encounters rain, dew, frost and other weather, it should wait until the road surface is dry, and then apply the next layer of flooring materials.
Before construction, the flooring materials should be diluted and mixed and placed for a period of time before painting, especially the two-component flooring materials should have a certain period of maintenance to prevent uneven mixing, heat reaction and bubbles, etc..
heat reaction and produce bubbles, etc.
Bubble.
Pay attention to the thickness of the coating to reduce its permeability. Surface sampling is carried out in ceramic abrasive grains. If the roughness is too large, it is easy to cause leaks and voids and generate air bubbles.
By following the above method and choosing the appropriate environment for construction as much as possible during the construction process, the air bubble problem of colored ceramic abrasive grains can be effectively prevented and the generation of air bubbles reduced, in
Thus improving its quality.

How to avoid color difference of colored ceramic abrasive grains?
Various colors of ceramic abrasive grains have various colors. After a period of use and construction, its color will change, resulting in color difference. So how to avoid color difference
Then how to avoid color difference? Abrasives factories can try the following methods.
● When producing colored ceramic abrasives, different colors should be selected for production. Sometimes in the production process, some ceramic abrasive particles of pigment distribution is not uniform, may lead to color fading over time.

● Colored anti-slip cementitious materials and ceramic abrasive grains are used in the construction process, and some poor-quality cementitious materials may also affect the overall appearance of ceramic abrasive grains.
● Colored ceramic abrasives with a high acid value should not be packed in iron drums. Cleaning with a high acid value is likely to have a chemical reaction with iron drums, resulting in lower transparency and darker color.
● Before construction, pigments of different weights may gradually sink due to the long-term standing of the cementitious material. Insufficient mixing during construction may also cause color differences after construction.
When purchasing colored ceramic abrasive grains, we often look at its color. If the ceramic abrasive grains with brighter color and luster are often preferred, we need to choose the right material to reduce the
reduce the color difference and avoid the color difference.

The type of mineral used as an abrasive determines its applications and characteristics.
The three most common alternatives to ceramic abrasives are aluminum oxide, silicon carbide and zirconium abrasives.
● The first, Aluminum oxide, is often used on soft surfaces, has a high hardness, high resistance to shock and high toughness. It usually generates rounded profiles, which give rise to shallow and wide stripes.
● For its part, Silicon carbide has a low tenacity with a hardness of 9.4. One of its main characteristics is that, due to this low tenacity, it can break more easily and give rise to edges that originate deep and narrow stripes. Silicon carbide abrasives are suitable for polishing stone and cutting lacquers, and in general for bright and clean cuts, but they are not usually used in high pressure grinding applications because in this area they are not very effective.
● Zirconium abrasives are significantly more resistant, which makes zirconia grain suitable for high pressure machining and grinding applications. They are usually used in the manufacture of steel in general, where they have become the abrasive tape and the disc of choice for grinding and finishing steel, they are also commonly used in stainless steel applications.

The process of making ceramic molds  mainly includes the following steps:

Design: First, the mold is designed according to the needs of the ceramic product, determining parameters such as the size, shape and structure of the mold. This usually involves the use of computer-aided design (CAD) tools or hand-drawn drawings.

Making the core mold: The core mold is made according to the design drawings. The core mold can be made from materials such as wood  or foam  and machined by CNC  machines.

Apply Mold Paste: A layer of ceramic mold paste is applied to the surface of the core, usually in several layers, each layer drying before the next layer is applied until the desired thickness is reached.

Drying: Once the paste has been applied, the molds are either left to dry naturally in a well-ventilated area or are dried using heating equipment.

Sintering: After drying, the molds are sintered and placed in a high temperature kiln to increase the strength and hardness of the molds.

Core removal: After sintering, the core mold needs to be removed, leaving the space needed for fabrication.

Trimming: After removing the core, the surface of the mold may be uneven and needs to be trimmed in order to produce ceramic products with a smooth and beautiful surface.

Inspection: After trimming, the mold is inspected to see if it meets the design requirements and necessary corrections are made.

Use: After checking, the mold can be put into use to produce ceramic products that meet the requirements.

Both zirconia and ceramic last longer and remove metal faster than alumina. However, when deciding on a particular material, it is important to consider the heat of the project and the pressure required for the project. Ceramics are more sensitive and are best suited for lower-pressure projects. On the other hand, if higher pressure is required, zirconia is the best choice for these applications.
Although ceramic lasts longer than zirconia, they are both excellent choices. Both abrasive grains will sharpen themselves as they wear, and both are primarily used for metal applications. Ultimately, it's important to base your decision on whether it's high or low pressure.
Ceramic Grain:
● Self-sharpening with use
● Lasts longer than zirconia.
● Works best under low to moderate pressure
● Excellent for finishing knives
● Excellent for titanium and other aerospace metals
● Works best at low to moderate heat
● Suitable for light mill scale

Zirconia Grain:
● Self-sharpening with use
● Lasts longer than aluminum oxide
● Works best under high pressure
● High heat resistance
● Does not work on mill scale
● Not ideal for polishing
● Best suited for harder surfaces
Zirconia and ceramics are both excellent choices. Zirconia is an overall more versatile abrasive for beginners and advanced users. It is inexpensive, durable, and works well for metals and woods. Ceramic has its place in the industry but is better suited for those who can ensure a low-pressure application, or for those working on more exotic metals.

Quanzhou Tianli Grinding Tools Manufacturer Company is currently the most professional manufacturer of abrasive stone. Founded in 1997, mainly engaged in resin abrasive, diamond abrasive, abrasive marble, granite, abrasive, abrasive and antique shaped abrasive such as different types of products.Since the inception date, the company insisted that "fine abrasive," the business strategy and market-oriented market strategy, with "high-tech, diversified, international" as a standard, strictly the company"s daily production operations, the establishment of strict production management, product quality assurance system and domestic and international marketing network, so that production and operation of "doing." With the growing size of the company, the company set up by the high level of professional and technical personnel consisting of R & D center, substantially increased the company"s core competitiveness, enterprise development and staff have made personal development sided win situation.Products through national and provincial quality inspection bodies of detection and identification, by the majority of praise and trust of customers home and abroad. Excellent product quality and stability, rare earth polishing superhard abrasive grinding and polishing the stone in the rapid and high gloss coating, its overall performance in the industry is leading. Product sold more than 20 provinces and the United States, Italy, Australia, South Korea, Japan, Thailand, Indonesia, the Netherlands and other countries.